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'seamless automation'

Items tagged with 'seamless automation'

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Ice Cream Sandwich Machine

Ice Cream Sandwich Machine Manufacturer Ice Cream Sandwich Machine Manufacturer – JSK MACHINERY JSK MACHINERY is a trusted name in the ice cream machinery industry, known for delivering reliable, high-efficiency solutions tailored to the needs of modern food production. Our Ice Cream Sandwich Machine is designed for fast, precise, and hygienic production of biscuit-based ice cream sandwiches, making it the perfect addition to commercial and industrial ice cream lines. Key Features: High Production Capacity - Engineered for efficiency, the machine delivers an impressive output of 2,500 sandwiches per hour, ensuring high-volume performance with consistent results. Electro-Pneumatic Operation - Combines the precision of electrical controls with the speed and reliability of a pneumatic system for seamless automation and minimal manual handling. Durable Pneumatics - Fitted with Janatics make pneumatic cylinders, ensuring smooth, long-lasting performance and easy availability of replacement parts. Versatile Biscuit Handling - Designed specifically for rectangle-shaped biscuits, ensuring perfect alignment, filling, and pressing every cycle. Hygienic & Robust Build - Constructed with a full body made from aluminum and SS 304 stainless steel, the machine offers superior durability, corrosion resistance, and compliance with hygiene standards. Power Efficient - Operates on single-phase power, making it ideal for both small-scale and large-scale operations. Service Areas : JSK MACHINERY proudly serves ice cream plants and food processing units in major cities like Pune, Ahmedabad, Rajkot, Surat, Delhi, Chennai, Coimbatore, Bengaluru, Greater Noida, Hyderabad, Thane, and Mumbai, and across the states of Maharashtra, Tamil Nadu, Gujarat, Karnataka, and Uttar Pradesh. As a leading Ice Cream Sandwich Machine Manufacturer, JSK MACHINERY is committed to delivering machinery that boosts productivity, ensures product consistency, and meets the highest standards of quality and hygiene.

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Mix Section

Instant Chiller Manufacturer Instant Chiller Manufacturer – JSK MACHINERY JSK MACHINERY is a trusted name in the manufacturing of high-performance Instant Chillers tailored for ice cream plants and food processing units. Our chillers are engineered for rapid cooling with precision, durability, and energy efficiency at their core. Key Features: Cooling Capacity: 2 TR to 50 TR Temperature Range: +15°C to -35°C Compressor Options: Hermetically Sealed / Semi-Hermetic / Reciprocating / Screw Type Condenser Type: Air Cooled or Water Cooled Shell & Tube Refrigerant: Eco-friendly refrigeration gases Compact Design: Space-saving build ideal for industrial setups User-Friendly: Easy to operate and maintain Automation: Fully automatic system with customizable solutions JSK MACHINERY proudly serves clients in major cities including Pune, Ahmedabad, Rajkot, Surat, Delhi, Chennai, Coimbatore, Bengaluru, Greater Noida, Hyderabad, Thane, and Mumbai, and across the states of Maharashtra, Tamil Nadu, Gujarat, Karnataka, and Uttar Pradesh.

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Mix Section

Homogenizer Machine Manufacturer Industrial Homogenizer Machine Capacities: 150 | 300 | 500 | 1000 LPH Engineered for dairies, ice‑cream plants, beverage lines, and general food processing, the JSK Machinery Homogenizer delivers consistent micronization and silky‑smooth product texture across every batch. From small craft operations to high‑volume production, our HM‑series covers four throughput ranges so you never pay for more machine than you need—yet always have room to grow. Why Choose JSK Homogenizers? Two‑Stage Homogenization Dual impact heads maximize fat‑globule reduction, improving overrun control in ice cream and giving beverages a stable, creamy mouthfeel. Food‑Grade Construction All contact parts and the full cladding are precision‑fabricated from SS‑304 for corrosion resistance and hygienic CIP cleaning. Rock‑Solid Pressure Control A hand‑wheel‑adjusted assembly, paired with a stainless‑steel diaphragm gauge, lets operators fine‑tune up to 400 PSI without pulsation. Long‑Life Fluid Ends Sterlite‑coated seat & ball valves stand up to abrasive particles and acidic recipes, cutting downtime and replacement costs. Heavy‑Duty Powertrain High‑strength eccentric shaft, forged connecting rods, and a splash‑lubrication system ensure smooth, vibration‑free operation shift after shift. | Model | Capacity (LPH) | Pistons | Motor Power | Max Pressure | | ------- | -------------- | ------- | ----------- | ------------ | | HM‑150 | 150 | 1 | 3 HP | 300 PSI | | HM‑300 | 300 | 2 | 5 HP | 300 PSI | | HM‑500 | 500 | 3 | 7.5 HP | 400 PSI | | HM‑1000 | 1000 | 3 | 10 HP | 400 PSI | Seamless Integration Every HM‑series homogenizer is supplied ready for CIP loops, PLC interfaces, and downstream filling lines—perfect for turnkey ice‑cream, yogurt, milk, juice, and sauce plants. Service Footprint We proudly install and support JSK Machinery equipment across Pune, Ahmedabad, Rajkot, Surat, Delhi, Chennai, Coimbatore, Bengaluru, Greater Noida, Hyderabad, Thane, Mumbai and throughout Maharashtra, Tamil Nadu, Gujarat, Karnataka, Uttar Pradesh.

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Automatic Cup Cone Filling Machine

Automatic Cup Cone Filling Machine Manufacturer Automatic Cup Cone Filling Machine Manufacturer – JSK MACHINERY JSK MACHINERY is a trusted Automatic Cup Cone Filling Machine Manufacturer, delivering high-performance equipment to ice cream plants and food processing units across India. Our machines are known for precision, durability, and consistent production, making them ideal for businesses seeking high-capacity, hygienic, and efficient filling solutions. We proudly serve clients in major cities such as Pune, Ahmedabad, Rajkot, Surat, Delhi, Chennai, Coimbatore, Bengaluru, Greater Noida, Hyderabad, Thane, and Mumbai, and across the states of Maharashtra, Tamil Nadu, Gujarat, Karnataka, and Uttar Pradesh. Key Features of the Automatic Cup Cone Filling Machine: Capacity: 3000 / 6000 Cups or Cones per Hour Body: Robust full-body construction using high-grade SS 304 stainless steel Rotating System: Precision cam-based rotating system for seamless operation Electrical Components: Equipped with Snyder make PLC with HMI and top-quality electrical components Pneumatics: Advanced Pneumax pneumatic cylinders and solenoid actuators for reliable motion control Motor & Gearbox: Fitted with premium Bonfiglioli gearbox for smooth and efficient mechanical performance CUP FILLING STATIONS: Cup Suction Ice Cream Filling Dry Food Filling Lid Closer Cup Ejecting CONE FILLING STATIONS: Chocolate Spray Ice Cream Filling Dry Food Filling Chocolate Topping Lid Placement Cone Crimping Cone Ejecting Additional Specifications: Chocolate Tank: 5-liter tank with an inbuilt electric heater for smooth chocolate flow Dies Included: Two cup size dies and two cone size dies provided for versatile production Whether you’re launching a new ice cream product line or upgrading your production unit, JSK MACHINERY’s Automatic Cup Cone Filling Machine ensures maximum output with minimum downtime.

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Three Flavour Ripple Machine

Three Flavour Ripple Machine Manufacturer At JSK MACHINERY, we bring cutting-edge innovation to the ice cream industry with our Three Flavour Ripple Machine, designed to add rich and vibrant syrup ripples into your ice cream. Whether it’s chocolate, strawberry, mango, or any custom flavour, our ripple machine allows seamless integration of three distinct syrups into your production line with precision and consistency. Key Features: Three Independent Syrup Lines - Designed to handle three separate ripple flavours, allowing you to create multi-flavour combinations and layered ripple effects with ease. Precision Syrup Dosing - Our ripple mechanism ensures accurate and adjustable syrup flow, synchronised with the ice cream extrusion to maintain uniform flavour distribution. Food-Grade Construction - Entire machine body is built using SS 304 stainless steel, ensuring hygiene, durability, and easy cleaning—ideal for dairy and frozen dessert industries. User-Friendly Control Panel - Simple, intuitive interface makes it easy to operate and adjust syrup flow rate and pattern, suitable for both manual and automatic production lines. Compact & Efficient Design - Space-saving footprint with robust engineering ensures the ripple machine can be integrated with existing filling machines, extrusion lines, or continuous freezers. Low Maintenance & High Reliability - Fitted with high-quality valves and pumps for long-lasting, uninterrupted operation. Widely Supplied In: JSK MACHINERY delivers ripple solutions across India—serving clients in Pune, Ahmedabad, Delhi, Chennai, Coimbatore, Bengaluru, Greater Noida, Hyderabad, Thane, Mumbai, and throughout Maharashtra, Gujarat, Tamil Nadu, Karnataka, and Uttar Pradesh. As a trusted Three Flavour Ripple Machine Manufacturer, JSK MACHINERY ensures each machine is custom-built for high performance, flavour consistency, and smooth integration into your production line.

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Cassata Cutting Machine

Cassata Cutting Machine Manufacturer At JSK MACHINERY, we specialize in the design and manufacturing of high-performance Cassata Cutting Machines engineered to meet the evolving needs of the dairy and ice cream industry. With a focus on hygiene, precision, and efficiency, our machines are ideal for cutting cassata in various styles—ensuring consistency and speed in every cut. Key Features: Multi-Style Cutting Options Designed to deliver three types of cassata cuts: Half Round Cassata, Roll Cut, and Dome Cassata, making it versatile for different production lines. Durable & Hygienic Construction The entire frame and body are built using SS 304 grade stainless steel, ensuring long-lasting durability and compliance with food safety standards. Pneumatic Cutting System Our advanced pneumatic mechanism ensures smooth, clean, and uniform cuts with minimal operator effort. Requires only 6 BAR air pressure for optimal performance. Precision Cutting Achieve minimum cassata slice thickness of 15mm, ideal for portion-controlled packaging and premium presentation. Flexible Mould Support Half Round Cassata Mould Length: Up to 450mm Roll Cut Mould Length: Up to 250mm Easy Installation Operates on a single-phase power connection, suitable for small and large-scale setups alike. Service Areas We proudly serve ice cream plants and food processing industries in major cities and states including: Pune, Ahmedabad, Delhi, Chennai, Coimbatore, Bengaluru, Greater Noida, Hyderabad, Thane, Mumbai and across Maharashtra, Tamil Nadu, Gujarat, Karnataka, Uttar Pradesh. As a trusted Cassata Cutting Machine Manufacturer, JSK MACHINERY is committed to delivering cutting-edge solutions with superior build quality, efficient automation, and excellent after-sales support.

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HTST ( Online Pasteurizer Plant)

HTST Pasteuriser Manufacturer PASTEURISATION UNIT (HTST PASTEURISER) MANUFACTURER – JSK MACHINERY JSK Machinery is a trusted Pasteurisation Unit (HTST Pasteuriser) Manufacturer offering high-performance solutions for thermal treatment of milk, dairy products, juices, and soft drinks. Our HTST Pasteurisation systems are designed to destroy pathogenic microorganisms by heating the product to a moderately high temperature for a short time, ensuring food safety without compromising quality. We proudly serve clients across India, especially in major industrial hubs like Pune, Ahmedabad, Delhi, Chennai, Coimbatore, Bengaluru, Greater Noida, Hyderabad, and Thane. KEY FEATURES: Capacity Range: 300 LPH to 5000 LPH Design: Compact, Skid-Mounted Pasteurisation Unit Plate Pack Model: Premium Alfa Laval Plates – SS 316L System Components Include: SS Balance Tank & Inline Filter Milk Transfer Pump 2-Way & 3-Way Valves Flow Regulating Valve (FRV) SS Control Panel with Automation Interconnecting Stainless Steel Pipeline Steam & Temperature Control: PID Steam Control Valve & FDV Valve for accurate milk pasteurization Steam Battery System with Hot Water Pump and Accessories Whether you're located in Pune, Ahmedabad, Delhi, Chennai, Coimbatore, Bengaluru, Greater Noida, Hyderabad, or Thane, JSK Machinery ensures robust engineering, long-term efficiency, and quality support for your dairy or beverage processing needs.

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